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- Short: Recalibration tool for floppy drives
- Uploader: thor@math.tu-berlin.de (Thomas Richter)
- Author: thor@math.tu-berlin.de (Thomas Richter)
- Type: hard/misc
- Version: 1.0
- Requires: Kickstart 2.04 or better. One working floppy drive. A joystick.
- Phillips screwdriver set. Nail polish.
-
- _______________________________________________________________________________
-
- Introduction:
-
- This little tool can be used to re-calibrate floppy drives manually. This does
- not mean that I recommend doing so. In case you're "mechanically declined", you
- should leave this to an expert, or should consider buying a new drive. In case
- the drive is broken, it is broken, and this tool won't help much.
-
- De-calibrated drives show the following symptoms: They read disks written by
- themselves fine, but fail to read other disks reliable, and disks written to by
- the decalibrated drive do no longer work reliable in other disk drives. In case
- the drive just doesn't work at all anymore, something more is broken. In either
- case, you run into the risk of damaging your hardware even more. Note that I
- cannot give any guarantee whatsoever that this program and the hints given here
- are correct, free of errors, etc... The entire risk is up to you. If you break
- your drive or your computer, tough luck! I refuse to take any responsibilities.
-
- Please read the licence conditions at the end of this readme.
- _______________________________________________________________________________
-
- Step 1: Open a shell and unpack the archive.
-
- Read the licence at the end of this readme. Read this readme twice BEFORE
- performing the operation. Make sure that you feel able to perform all steps
- mentioned in this readme. If you feel unsure about it, leave this to a
- technician.
- _______________________________________________________________________________
-
- Step 2: Building a calibration disk.
- Required: A well working drive as calibration basis. A DD disk. An
- audio amplifier connected to the Amiga, as for example
- the amplifier included in the monitor. (-:
-
- Insert the disk into the working drive. The BROKEN drive is of no use here.
- Turn on the audio. NOTE THAT THE FOLLOWING STEPS WILL OVERWRITE THE CONTENTS
- OF THE DISK.
-
- In the following, I assume that the working drive is df1: and the broken
- drive is df0:.
-
- Enter the following command and listen carefully:
-
- TrackDiskSync df1: init
-
- This will write the calibration pattern to the disk. Different tracks are
- encoded by beeps of different pitches. The outhermost track, track #0, comes
- with the highest pitch.
-
- After this step, the disk will show up as BAD: on the workbench. This is fine.
- _______________________________________________________________________________
-
- Step 3: Opening the bad drive.
- Required: Phillips screwdrivers.
-
- Turn off your computer, disconnect it from the power supply. Open its case,
- and locate the disk drive. Note that you loose any guarantee by opening
- the computer!
-
- It depends on your system how this procedure looks precisely, please consult
- your hardware manual. Locate the bad drive and unmount it. Write down how the
- cables are oriented, i.e. which cable plugs in where and which side of the
- cable is up. WRITE THIS DOWN.
-
- Unplug all cables and remove the disk drive from the case. This might sound
- easier than it is, especially on the A2K.
-
- Now open the disk drive. Again, this heavely depends on the model. Some models
- come with a single screw at the back of the drive and a snap-in mechanism that
- holds the upper part of the tin case. Again, it's up to you to locate the
- screws. Take notes and write down the steps required to close the drive again,
- remember which screw goes where.
-
- _______________________________________________________________________________
-
- Step 4: Locating the fine and coarse adjustments.
-
- The drive heads should be now easely visible in the middle of the drive. They
- run typically on one or two rails, driven by a step motor, possibly over a
- spindle. The motor sits in the rear part of the case. Near this mechanism,
- you should find a screw that is fixed by a colorful (mostly green or red)
- varnish. This is the fine adjustment.
-
- By moving the heads carefully, you will also see that they interrupt a
- light-barrier as soon as they reach the outhermost track. This light barrier
- is typically hold by a similar screw. This is the coarse adjustment.
-
- Typically, it is enough to re-calibrate the fine adjustment (unless you
- have played already with the drive and all screws are loose anyhow...).
-
- As above, I cannot give more precise hints as the exact location of fine
- and coarse adjustment depend on the drive type.
-
- _______________________________________________________________________________
-
- Step 5: Loose the fine adjustment screw.
- Required: Phillips screwdriver.
-
- This will require some force since the screw is fixed by the varnish. Force the
- screwdriver heavely into the screw head, and turn it. The varnish should then
- break with a snap and the screw should go loose. Try different screw drivers
- and avoid breaking the head by trying this step too often. This is not for the
- mechanically declined people. (-:
-
- Loose the screw as much as necessary to be able to move the fine adjustment. It
- is not necessary to remove the screw completely.
-
- _______________________________________________________________________________
-
- Step 6: Mounting the drive temporarely.
- Required: Rubber, card or some other kind of insulator.
-
- Now mount the open (!) drive back into the computer. Connect all the cables.
- Cut the rubber or the card board into pieces and place them under the edges
- of the drive such that it can rotate freely. Make sure no part of the
- electronic of the board is short-cut by the metal case of the computer and
- make sure that you can remove and insert disks surely avoiding this.
-
- _______________________________________________________________________________
-
- Step 7: Recalibrating the drive.
- Required: Joystick, mouse and keyboard. Audio. Calibration disk.
-
- THE FOLLOWING REQUIRES OPERATION ON THE COMPUTER WHILE OPEN. THIS MEANS FOR
- SOME AMIGA MODELS THAT THE POWER SUPPLY WILL REMAIN UNPROTECTED. IN CASE YOU
- FEEL UNSURE ABOUT THIS, LEAVE THE FOLLOWING STEPS TO AN EXPERT. I REFUSE TO
- TAKE ANY RESPONSIBILITY FOR WHAT FOLLOWS.
-
- Check if all cables are connected properly, drive(s), monitor, audio and that
- you can reach the fine adjustment (and possibly the coarse adjustment) easely
- without touching the power supply. Place the joystick such that you can
- press the fire button of the joystick by the toe or the knee, leaving both
- hands to work on the disk drive.
-
- Connect the power coard to the computer and boot it. Open a shell. Insert
- the calibration disk into the open drive carefully. The drive should now spin
- up and the drive head should move to track zero. It will now step several
- times as the workbench will try to read the calibration disk, which will
- fail.
-
- Enter the following command in the shell:
-
- TrackDiskSync df0: read (provided df0: is the bad drive, of course)
-
- Wait until the drive spins up, turn on the audio system. You should now either
- hear a calibration tone, or noise. As soon as you push the joystick button,
- the drive should step forwards and backwards again.
-
- Keep the button pushed, keep care of the tone and rotate the motor or the
- fine adjustment control forwards and backwards. The tone should now change
- its pitch, or should even vanish completely, and finally should re-appear
- at a different pitch.
-
- The different pitches indicate the different tracks you place the drive
- head on. If the drive head sits on top of a track of the disk, you will hear
- the tone. If it sits between two tracks, you will hear noise.
-
- Move the fine adjustment control until you identify the tone of the highest
- pitch belonging to track zero. Try to remember the pitch of track zero at
- the time the calibration disk was written.
-
- In case coarse adjustment is required, try to find track zero as best as
- possible by moving the coarse adjustment first. Only an approximate position
- has to be found. Tighten the coarse adjustment screw first, then continue with
- the fine adjustment.
-
- Move the fine adjustment to the two extreme places where the tone turns
- into noise, and place it half between these two points, keeping the joystick
- button pressed from time to time to keep the motor stepping.
-
- Tighten the screw and make sure that the tone stays clear from noise such that
- the head remains comfortably within the track data.
-
- You abort the calibration procedure by pressing the left mouse button.
-
- The calibration disk will still show up as BAD: on the workbench. This is fine.
- _______________________________________________________________________________
-
- Step 8: Checking the drive.
- Required: Calibration disk.
-
- Remove the calibration disk from the open drive. Insert it into the good
- drive, reformat it and write some data onto the disk. Remove the disk and
- check whether the re-calibrated drive reads this data fine. Write some
- additional files on the disk using the bad drive. Remove the disk and
- check whether the good drive can read the data fine.
-
- If everything works to perfection, go to step 9.
-
- Otherwise, write the calibration pattern back to the disk, using the good
- drive as described in step 2.
-
- Make sure that the drive head of the broken drive can move freely. The rails
- might be blocked by dust. Clean the drive, but avoid touching the drive heads.
- In some cases, one drop of oil onto the rails may help to allow the heads to
- move freely. DO NOT oil the heads directly.
-
- _______________________________________________________________________________
-
- Step 9: Fixing the screws.
- Required: Nail polish.
-
- Use one drop of nail polish on the fine (and possibly coarse) adjustment screw
- to fix the screw such that it cannot loose itself under operation. Wait until
- the polish is dry.
-
- _______________________________________________________________________________
-
- Step 10: Mounting the drive, and putting things back together.
- Required: Phillips screw driver set.
-
- Turn off the computer. Remove the power coard and all other cables. Unplug the
- now re-calibrated drive and put it back toghether. Mount the drive back into
- your computer, and close the computer case again.
-
- Now boot the computer and check whether the drive works again by trying to
- copy some files from and onto disks inserted in the drive.
-
- Congratulations!
-
- _______________________________________________________________________________
-
- The THOR-Software Licence (v2, 24th June 1998)
-
-
- This License applies to the computer program and documentation known as
- "TrackDiskSync" and "TrackDiskSync.Intructions". The "Program", below, refers
- to this program including the mentioned intructions. The "Archive" refers to
- the package of distribution, as prepared by the author of the Program,
- Thomas Richter. Each licensee is addressed as "you".
-
-
- The Program and the data in the archive are freely distributable
- under the restrictions stated below, but are also Copyright (c)
- Thomas Richter.
-
- Distribution of the Program, the Archive and the data in the Archive by a
- commercial organization without written permission from the author to any
- third party is prohibited if any payment is made in connection with such
- distribution, whether directly (as in payment for a copy of the Program) or
- indirectly (as in payment for some service related to the Program, or
- payment for some product or service that includes a copy of the Program
- "without charge"; these are only examples, and not an exhaustive enumeration
- of prohibited activities).
-
-
- However, the following methods of distribution
- involving payment shall not in and of themselves be a violation of this
- restriction:
-
-
- (i) Posting the Program on a public access information storage and
- retrieval service for which a fee is received for retrieving information
- (such as an on-line service), provided that the fee is not
- content-dependent (i.e., the fee would be the same for retrieving the same
- volume of information consisting of random data).
-
-
- (ii) Distributing the Program on a CD-ROM, provided that
-
- a) the Archive is reproduced entirely and verbatim on such CD-ROM, including
- especially this licence agreement;
-
- b) the CD-ROM is made available to the public for a nominal fee only,
-
- c) a copy of the CD is made available to the author for free except for
- shipment costs, and
-
- d) provided further that all information on such CD-ROM is redistributable
- for non-commercial purposes without charge.
-
-
- Redistribution of a modified version of the Archive, the Program or the
- contents of the Archive is prohibited in any way, by any organization,
- regardless whether commercial or non-commercial. Everything must be kept
- together, in original and unmodified form.
-
-
-
-
- Limitations.
-
-
- THE PROGRAM AND THE INSTRUCTIONS ARE PROVIDED TO YOU "AS IS", WITHOUT
- WARRANTY. THERE IS NO WARRANTY FOR THE PROGRAM AND THE INSTRUCTIONS, EITHER
- EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES
- OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT
- OF THIRD PARTY RIGHTS. THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF
- THE PROGRAM AND THE INSTRUCTIONS IS WITH YOU. SHOULD THE PROGRAM PROVE
- DEFECTIVE OR SHOULD YOU DAMAGE YOUR EQUIPMENT OR SHOULD YOU GET INJURED BY
- FOLLOWING THE INSTRUCTIONS, YOU ASSUME THE COST OF ALL NECESSARY SERVICING,
- REPAIR, TREATMENT OR CORRECTION.
-
-
- IF YOU DO NOT ACCEPT THIS LICENCE, YOU MUST DELETE THE PROGRAM, THE ARCHIVE
- AND ALL DATA OF THIS ARCHIVE FROM YOUR STORAGE SYSTEM. YOU ACCEPT THIS
- LICENCE BY USING OR REDISTRIBUTING THE PROGRAM.
-
-
- Thomas Richter
-
- _______________________________________________________________________________
-
- So long,
- Thomas (September 2000)
-